Editor’s note: This article was first published on home.cern on July 14, 2022, and is reproduced with permission.
As the CERN relay race tested the stamina of a community of determined accelerator enthusiasts on the outskirts of Geneva, a different sort of physical trial had just concluded across the ocean: the endurance test of a full-size superconducting magnet based on niobium–tin (Nb3Sn) technology at Brookhaven National Laboratory, which yielded positive results, heralding clearer skies for the High-Luminosity LHC (HL-LHC) project.
The magnet in question is one of the triplet quadrupoles that have been produced and tested in the United States as part of a collaboration with CERN that foresees the contribution of a total of 20 magnets for the HL-LHC. These 4.2-metre-long superconducting magnets, along with their longer counterparts currently being prototyped at CERN, will focus proton beams more tightly around the ATLAS and CMS collision points to allow the ten-fold increase in integrated luminosity (the number of collisions) targeted by the HL-LHC.
Cold, warm, cold, warm, cold, warm … over the course of two years, the quadrupole endured five thermal cycles, three of which took place in the spring of this year. Each of these cycles subjects the magnets to a 300 °C excursion in temperature: down to 1.9 K – the temperature needed to unleash their superconducting abilities – when in operation and back up to room temperature, to which magnets are regularly brought for technical operations. This process is known to be demanding for magnets, whose materials expand and contract differently with the temperature change. The niobium–tin quadrupole went through five of these thermal cycles without any sign of performance degradation.
Thermal cycles are just one part of the picture: resilience to quenches makes up the other part of the endurance requirements, as tested at Brookhaven. A quench is an irreversible transition from superconducting to normal state, during which the energy stored in the magnet has to be safely dissipated throughout the whole winding, bringing it to room temperature. In April and May 2022, concurrently with the last two thermal cycles, the magnet underwent two provoked quenches every working day, for a total of fifty quenches in two months. Magnets are designed to be able to withstand such events, but testing their resilience is key to ensuring smooth operation of the accelerator. And after the quench heater was fired fifty times on the innocent quadrupole at Brookhaven, it turned out good as new.
“This is the first endurance test successfully carried out on an Nb3Sn 4.2-m-long magnet, and I am happy to announce that the results are further validating this technology’s resilience and sustainability,” explains Giorgio Apollinari, head of the Accelerator Upgrade Project at Fermilab. Besides establishing the magnet’s endurance, the tests revealed that it was able to maintain its operational peak field of 11.4 T up to 4.5 K, which gives the magnet a margin of operation far exceeding the requirements imposed by the collision debris heat coming from the ATLAS and CMS experiments.
“We asked that these tests be performed earlier than anticipated in the original schedule because of the special scrutiny under which the niobium–tin technology is standing. Indeed, the superconducting abilities of this alloy are higher than those of the niobium–titanium currently used in the LHC, but its fragility has been a lingering concern,” explains Ezio Todesco, in charge of the HL-LHC interaction region magnets. “We know that our American friends have worked tirelessly to finish the job before the deadline of Memorial Day. For this, for their responsiveness and adaptability, we are extremely grateful,” adds Ezio. The openness and trust between the European and American scientific communities was key to delivering this achievement, and the decision to build the same magnets on both sides of the ocean proved once more to be the right way to go, as both sides could learn from the other’s achievements and challenges. “And we’re still on speaking terms!” laughs Giorgio.